Fewer downtimes. Real control over production.
OnTelli connects machine data and camera vision to detect anomalies, predict failures, and prevent losses before they stop production. Your teams gain real-time insights, earlier warnings, and a more stable, predictable operation
The Challenge
In many factories, automation improves speed but does not guarantee stability. Downtime still happens because teams react too late, quality issues are discovered after the batch is finished, and production data remains split across systems. The result is inefficiency, stress, and costly unplanned stops.
In many factories, automation improves speed but does not guarantee stability. Downtime still happens because teams react too late, quality issues are discovered after the batch is finished, and production data remains split across systems. The result is inefficiency, stress, and costly unplanned stops.
Teams react only after the machine has already stopped
Defects are detected too late, often after a full batch is produced
SCADA, MES, and machine data remain siloed with no single process view
A failure on one line can block an entire shift
Root causes are difficult to trace without event-level history
Connects sensor, machine, camera, and production system data
Analyses production signals in real time
Detects anomalies early, before escalation
Predicts component wear and failure risk
Identifies defects during production, not after the batch
Alerts teams early to reduce downtime, quality losses, and repeated failures
Real-time production intelligence for stability and quality control
OnTelli combines predictive maintenance and AI vision with operational context to help teams detect issues early, respond faster, and improve efficiency.
Predictive Maintenance
Detects early signs of wear and failure patterns before they lead to unplanned downtime.
AI Vision Quality Control
Identifies micro-defects, assembly errors, and surface damage during production.
Real-Time Alerts
Signals anomalies while the process is running so issues can be handled immediately.
Performance and OEE Insights
Shows where time and capacity are being lost and what drives performance drops.
Who is it for?
OnTelli works best in:
Manufacturers dealing with unplanned downtime
Maintenance teams moving toward preventive maintenance
Plants with late defect detection and high scrap rates
Operations teams needing real-time line visibility
MES/SCADA users who need insights without replacing systems
Manufacturers dealing with unplanned downtime
Maintenance teams moving toward preventive maintenance
Plants with late defect detection and high scrap rates
Operations teams needing real-time line visibility
MES/SCADA users who need insights without replacing systems
Fewer failures and downtimes
Early anomaly detection supports planned interventions instead of emergency stops.
Lower maintenance costs
Less firefighting, fewer unplanned repairs, and better use of maintenance capacity.
Higher product quality
Defects are detected early before scrap grows or faulty products reach customers.
Better real-time decisions
Machine, vision, and system data are combined into one reliable operational view.
How collaboration works?
A simple, structured process from first conversation to go-live
Requirements and technical audit
We define what should be detected, how data should be processed, and which KPIs should be calculated. We also audit available cameras and recommend an optimal setup (mounting, replacement, or configuration changes).
Data capture and process understanding
We connect cameras to the OnTelli platform and record real process runs. Based on this material, we break down the workflow to the level of detail required for accurate detection and analysis.
AI training, go-live, and outputs
We train algorithms according to your requirements and run them in live production conditions. Outputs are delivered as reports, raw data, or integrations (MES/ERP/other systems). The system is then handed over for daily use.
FAQ
Straightforward answers to help you decide
OnTelli helps reduce downtime and quality losses by detecting anomalies, predicting failures, and identifying defects while production is running.
No. OnTelli integrates with existing systems and uses current data sources without replacing production platforms.
OnTelli can connect to machine signals, sensors, cameras, and MES/ERP context to analyse events in real time.
Many plants see measurable improvements within weeks, especially in downtime reduction, earlier defect detection, and faster maintenance response.
Maintenance, production, and quality teams, especially in high-volume environments where short downtime creates major losses.
